
Lean SIRI Assessment and 3-5 Year Industry 4.0 Roadmap
Client wanted to engage in Industry 4.0 but lacked clarity on where to start. The stakeholders required an authoritative maturity benchmark.
OpexCG bridges Operational Excellence and Digital Transformation to help businesses improve productivity, efficiency, and performance.
Combining decades of hands-on industry experience with proven methodologies, enterprise technologies, and purpose-built solutions, we deliver practical transformation with measurable business outcomes.
TRUSTED BY INDUSTRY LEADERS ACROSS 17 COUNTRIES
Every technology project we run is grounded in decades of Lean Six Sigma, supply chain and factory-floor experience.
Best-of-breed enterprise technologies and non-invasive integration layers connected to existing plant infrastructure.

ERP, Enterprise Content Management, FP&A, and Manufacturing Execution, including the SlingX implementation methodology.
Opcenter APS, Opcenter MES, Mendix low-code, RapidMiner AI/ML, CAD/CAM, LIMS

Integrated Business Planning (IBP) for concurrent supply chain orchestration.

Manufacturing and Retail IBP

Telematics and fleet management integrated into transport and distribution operations.

Transport Management System for last-mile logistics and distribution visibility.

Plan-Optimize-Execute. Trim optimization, planning & scheduling, MES software designed specifically for roll-based & flat sheet manufacturers.

Warehouse Management System integrated with ERP and shopfloor execution.

Robotic Process Automation for back-office and plant transaction workflows.
Real manufacturing and supply chain transformations across Asia Pacific.

Client wanted to engage in Industry 4.0 but lacked clarity on where to start. The stakeholders required an authoritative maturity benchmark.

Client wanted to engage in Industry 4.0 but lacked clarity on where to start. The stakeholders required an authoritative maturity benchmark.

Complete Lean Six Sigma cultural and operational rollout across multiple international factory campuses.

Addressing operational inefficiency, scheduling bottlenecks, and sub-optimal manpower utilization in aviation servicing operations.

Multi-year advisory review and continuous modernization of complex global manufacturing supply chain.

Eliminating complex yield defects and work-in-progress pileups through tailored problem-solving frameworks.

Comprehensive business review across multi-plant flexible packaging plastic film operations serving FMCG market.

Client started Digital Transformation journey but needed help to ensure their journey is in the right direction.

Standardizing operating processes across Singapore factory, regional central warehouse, and Malaysia factory ahead of unified digital systems rollout.

Client wanted to engage in Industry 4.0 but lacked clarity on where to start. The stakeholders required an authoritative maturity benchmark.

Complete Lean Six Sigma cultural and operational rollout across multiple international factory campuses.

Addressing operational inefficiency, scheduling bottlenecks, and sub-optimal manpower utilization in aviation servicing operations.

Multi-year advisory review and continuous modernization of complex global manufacturing supply chain.

Eliminating complex yield defects and work-in-progress pileups through tailored problem-solving frameworks.

Comprehensive business review across multi-plant flexible packaging plastic film operations serving FMCG market.

Client started Digital Transformation journey but needed help to ensure their journey is in the right direction.

Standardizing operating processes across Singapore factory, regional central warehouse, and Malaysia factory ahead of unified digital systems rollout.
Practitioner-led industrial executive briefings, certification waves, and plant leadership roundtables.

In manufacturing environments, reactive maintenance drives unplanned costs and delays. Technical session on OpexMX demonstrating AI root cause analysis.
Join the live product reveal and architecture deep-dive of OpexTRX. Learn how real-time timer tracking, automated weekly timesheet grids, and native ERP sync eliminate billing leakage.
Demonstrating how digital transformation streamlines maintenance workflows and protects critical plant assets.
Real perspectives from plant directors, quality vice presidents, and operations heads who have executed transformation programs alongside OpexCG.
"OpexCG did not just drop software on us. Their practitioners spent weeks on our shop floor re-engineering our batch workflows before digitalizing the batch record. The result was zero compliance deviations on our next regulatory audit."
"The SIRI assessment conducted by OpexCG revealed critical blind spots in our milling throughput that generic IT consultancies missed. Their technical roadmap gave our board the exact confidence needed to commit to a multi-plant Industry 4.0 rollout."
"With SlingX, OpexCG bridged complex Epicor Kinetic custom business logic directly to our frontline technicians. Work order lead times were compressed by 40% without destabilizing our ERP core."
Every engagement draws on practitioners who directed multi-site manufacturing plants, engineered enterprise architectures, and scaled operating systems across APAC.
Master Black Belt rigor applied directly to shopfloor mechanics.
Decades of deploying structured continuous improvement across multi-plant environments. Programs combine Value Stream Mapping, Gemba walks, and root-cause analysis with formal certification pathways.
A 5-phase practitioner roadmap bridging plant reality with enterprise architectures.
Understand the current state on the ground: processes, systems, organization.
Talk to us about the process, technology, and integration requirements behind it. Schedule a preliminary consultation with our experts.
We typically respond within 24 hours.